High Temperature (0-130℃) pH & Temp Sensor
Integrated Pt100/Pt1000 RTD with pressurized gel electrolyte, engineered to withstand aggressive thermal cycling without calibration drift.
Engineered for mission-critical purity verification, high-temperature fermentation, and automated process dosing.
Integrated Pt100/Pt1000 RTD with pressurized gel electrolyte, engineered to withstand aggressive thermal cycling without calibration drift.
Designed for repeated in-situ CIP and SIP steam sterilization cycles up to 135°C in pilot and industrial bioreactor batches.
Solid-state polymer reference with multi-junction ceramic diaphragm for industrial chemical reactors and continuous neutralization ponds.
Industry-standard S8 coaxial connector interface ensures seamless plug-and-play retrofit compatibility with global analyzer transmitter brackets.
Certified Shanghai Brand sensor built with proprietary glass formulation resisting alkaline devitrification up to 135°C steam exposures.
Polarographic micro-membrane probe designed for rigorous bioreactor aeration optimization and hot fermentation broth analytics.
Smart internal microcontroller outputting calibrated RS485 Modbus RTU telemetry directly to PLC/SCADA nodes without analog transmitters.
90-degree scattered infrared nephelometry with internal self-cleaning wiper, eliminating maintenance downtime in high-solids wastewater.
Analyzing cross-continental regulatory standards, precision limits, and the operational transition toward digital in-line analysis.
Global environmental mandates—including the US EPA Clean Water Act, EU Water Framework Directive (Directive 2000/60/EC), and Southeast Asia's QCVN national standards—have mandated strict discharge ceilings on Total Dissolved Solids (TDS) and Electrical Conductivity (EC). Discharge permits are no longer validated through manual periodic grab-sampling; environmental agencies demand continuous, tamper-evident digital telemetry. Manufacturing plants must install automated closed-loop systems capable of alerting SCADA networks before effluent salinity compromises local watershed ecosystems.
In high-purity applications, including sub-micron semiconductor fabrication and pharmaceutical WFI (Water for Injection) loops, dissolved ionic contaminants directly dictate batch yield. Dissolved silica, sodium, and chloride ions measured via high-precision 2-electrode TDS cells prevent expensive membrane fouling in multi-stage Reverse Osmosis (RO) plants. Maintaining conductivity below 0.055 µS/cm (resistivity reaching 18.2 MΩ·cm at 25°C) requires sensors with low temperature-drift coefficients and electrochemically polished titanium or 316L stainless steel geometries.
Thermal power utilities and waste-to-energy facilities require rigorous Steam and Water Analysis Systems (SWAS). Excessive dissolved solids within boiler feedwater precipitate as insulating mineral scale along boiler heat-exchanger tubing, accelerating localized tube failures and degrading thermodynamic efficiency. By pairing in-line cation conductivity analyzers with differential degassed TDS monitoring, operators detect condenser tube leaks and air in-leakage within minutes, preserving million-dollar turbines from catastrophic stress corrosion cracking.
A rigorous architectural breakdown of electrode materials, polarization mitigation, and multi-factor mathematical compensation models.
Traditional 2-electrode sensors suffer from ionic boundary-layer polarization at elevated conductivities, causing non-linear measurement compression. BOQU's high-range industrial cells deploy 4-electrode alternating current (AC) excitation. By separating the current-carrying drive electrodes from the voltage-sensing reference electrodes, boundary polarization is eliminated, achieving 0.5% full-scale linearity up to 200,000 µS/cm.
For chemical manufacturing, CIP cleaning loops, and brackish seawater desalination where abrasive suspended solids or greasy coatings destroy exposed metal pins, electrodeless toroidal transformers induce an AC magnetic flux inside the process stream. Encapsulated in chemically inert PEEK, PVDF, or Teflon housings, these sensors operate indefinitely without galvanic fouling, corrosion, or routine mechanical recalibration.
Conductivity exhibits an intrinsic 1.5% to 3.0% shift per degree Celsius. Standard linear compensation introduces severe errors across fluctuating seasons. BOQU online transmitters integrate multi-point non-linear pure water compensation algorithms conforming to ASTM D1125 and DIN EN 27888, normalizing readings to 25°C with millivolt-level accuracy across wide -20°C to +130°C temperature spans.
The IoT-485 architecture bridges wet analytical chemistry with modern cyber-physical plants. The probe housing encapsulates an ARM Cortex microcontroller that filters electrical noise, executes local calibrations, stores calibration histories, and streams isolated RS485 Modbus RTU frames up to 1,200 meters directly into edge computing nodes, MQTT industrial IoT brokers, and PLC control racks.
Field-proven implementations detailing installation topology, measurement targets, and operational ROI.
In municipal sea-water reverse osmosis (SWRO) facilities and semiconductor cleanrooms, membrane health is preserved by monitoring TDS rejection rates across feed, reject, and permeate lines. Utilizing BOQU dual-channel analyzers with dual electrode cell constant management (K=0.01 for permeate, K=1.0 for feed), operations teams automate antiscalant chemical dosing valves, cutting operational expenditure by 22% while guaranteeing product water conformity.
Evaporative loss concentrates dissolved minerals, leading to silica scaling and heat transfer degradation across chillers. BOQU TDS controllers govern automated blowdown valves based on Cycles of Concentration (CoC). When ionic conductivity surpasses predetermined thresholds (e.g., 2,400 ppm TDS), bleed valves actuate alongside chemical biocide feeds, protecting HVAC infrastructure against scale, corrosion, and Legionella blooms.
Clean-in-Place (CIP) sanitation relies on alternating acid (HNO3) and caustic (NaOH) rinses. Inductive toroidal conductivity meters dynamically distinguish between raw product, water flush, caustic solution, and sanitizing rinse cycles in high-velocity dairy lines. Precise phase separation eliminates expensive chemical waste, reduces sewage neutralization costs, and ensures zero cross-contamination in bottling plants.
Root nutrient uptake requires precision EC and pH equilibrium. Deviations above 2.5 mS/cm cause root osmotic shock and leaf tip burn, whereas suboptimal concentrations retard crop growth. BOQU digital RS485 sensors feed real-time electrical conductivity arrays to automated dosing injectors across multi-tier vertical farming facilities in the Netherlands, Japan, and North America, ensuring nutrient-use efficiency and harvest uniformity.
Intensive fish breeding generates significant ionic flux and nitrogenous metabolites. In saline RAS facilities, sudden salinity/TDS fluctuations trigger lethal osmotic stress in juvenile stock. Integrated multi-parameter panels monitor salinity, pH, dissolved oxygen, and temperature synchronously, driving automatic aeration valves and fresh makeup water dosing while logging telemetry for biosecurity compliance.
Supercritical boiler circuits operating above 550°C and 25 MPa require pure demineralized water where even 1 ppb sodium or chloride triggers pitting corrosion. Our specialized high-purity flow-cell conductivity systems maintain measurement integrity down to 0.055 µS/cm. Temperature-regulated cooling manifolds condition hot samples before sensor contact, safeguarding turbine blades against fatal stress-cracking.
Vertical manufacturing integration across our 4,632 m² Kangqiao and Lingang smart facilities, delivering over 100,000 certified analytical instruments annually.
Unlike trading assemblers who outsource critical components, BOQU manufactures sensing glass formulations, precision titanium/platinum machining, PCB Surface Mount Technology (SMT), and instrument chassis stamping in-house. This comprehensive physical control shields our international wholesale partners from upstream supply disruptions, guaranteeing predictable lead times and rigid batch-to-batch physical uniformity.
Reliability is engineered, not assumed. Every single TDS and conductivity analyzer undergoes mandatory 48-hour continuous thermal burn-in under dynamic electrical loads to eliminate infant mortality. Electrodes are individually calibrated in NIST-traceable conductivity standards across 5 distinct points, with individual calibration curves permanently burned into the onboard EEPROM memory for traceable zero-drift deployment.
Our strategic logistics warehouse in Pudong maintains multi-quarter stockpiles of specialized raw materials—including medical-grade PEEK, ultra-pure platinum wire, pressurized silicone gels, and automotive-grade industrial microcontrollers. This inventory resilience ensures rapid fulfillment even during global supply chain volatility, allowing our wholesale clients to bid aggressively on government and EPC utility projects.
A reference engineering framework comparing cell constants, electrode materials, and operating envelopes.
| Sensor Architecture | Cell Constant (K) | Effective Measurement Range | Wetted Materials | Best Match Application | Maintenance Profile |
|---|---|---|---|---|---|
| 2-Electrode Pure Water Cell | K = 0.01 / 0.1 cm⁻¹ | 0.01 µS/cm – 200 µS/cm (0 – 100 ppm TDS) | 316L SS, Titanium, Teflon | Semiconductor UPW, Boiler Feed, RO Permeate | Low; requires strict air exclusion during calibration |
| 4-Electrode Dynamic Cell | K = 0.5 / 1.0 cm⁻¹ | 10 µS/cm – 200,000 µS/cm (5 – 100,000 ppm TDS) | Platinum, PEEK, Polycarbonate | Cooling Towers, Municipal WWTP, Hydroponics | Medium; quarterly brush cleaning of sensing apertures |
| Toroidal (Inductive) Sensor | Electrodeless Transform | 100 µS/cm – 2,000,000 µS/cm (High Salinity / Acid) | Molded PEEK, PVDF, Hastelloy Bracket | Chemical CIP, Acid/Alkali Dosing, Mining Slurry | Virtually zero; immune to surface coating & scaling |
| High-Temp Bioprocess Sensor | K = 0.1 / 1.0 cm⁻¹ | 0.1 µS/cm – 50,000 µS/cm (Steam Sterilizable) | High-temp Glass, Gel with Ag/AgCl | Pharmaceutical Bioreactors, Fermentation Broth | Standard; recalibrate post-SIP sterilization cycle |
| IoT Smart Digital Probe | Microcontroller Embedded | 0.1 µS/cm – 100,000 µS/cm (Direct RS485) | PPS, 316L Stainless, Ceramic Frits | Smart Cities, River Basins, Multi-Point Outfalls | Low; onboard auto-diagnostics stream health alerts |
Enabling regional instrumentation brands and EPC contractors with white-label agility, custom firmwares, and uncompromising international regulatory compliance.
We provide full white-label engineering for global distributors: laser-etched brand identity, custom chassis colorways, personalized GUI screen firmware in Spanish, French, Russian, or German, and customized Modbus register mapping matching your legacy PLC architectures. We also accommodate custom cable materials (PUR, PTFE, Double-shielded) and bespoke process threadings (NPT 3/4", PG13.5, Tri-clamp, Flange mountings).
BOQU instruments are independently verified by third-party testing laboratories (SGS, TÜV). Our manufacturing operates under ISO 9001 (Quality) and ISO 14001 (Environmental) management systems. Hardware conforms strictly with the European Union CE Electromagnetic Compatibility Directive (EMC 2014/30/EU), RoHS lead-free hazardous substance limits, and FDA Title 21 CFR wetted parts biocompatibility for pharmaceutical process lines.
To reduce international operational friction, we support our regional distributor network with English-speaking field application engineers, 3D CAD STEP files for panel drafting, wiring schematics, and comprehensive calibration instructional videos. Fast-dispatch express shipping agreements through DHL, FedEx, and sea freight logistics hubs guarantee seamless customs clearance and on-time jobsite delivery.
Direct, unhedged answers to the most common engineering, calibration, and procurement questions submitted by overseas buyers.
Field-proven controllers engineered for seamless integration into supervisory DCS, SCADA, and municipal water panels.
Simultaneous real-time analysis of pH and conductivity/TDS on an illuminated dual-parameter screen, featuring 2 relay triggers and isolated 4-20mA.
Pre-engineered flow panel measuring turbidity, free chlorine, pH, conductivity/TDS, and temp for drinking water supply stations.
Rugged IP65 enclosure with dual high/low dosing relays, galvanic signal isolation, and RS485 Modbus output for harsh effluent neutralization.
Toroidal conductivity converter dynamically calculating percent concentration for NaOH, HNO3, HCl, and H2SO4 across chemical CIP systems.
Continuous amperometric measurement paired with automated temperature and pH compensation for drinking water networks and pool dosing.
Sub-ppb trace colorimetric wet-chemistry analyzer detecting silica and sodium in thermal boiler water, preventing turbine corrosion.
UV/persulfate catalytic oxidation monitoring micro-organic contaminants in USP purified water, pharmacopeia loops, and industrial reuse systems.
Integrated automated digestion and spectrophotometric outfall analyzer for regulatory environmental compliance monitoring and report uploads.
Whether you require 100 private-label TDS sensors for an RO equipment skid or a multi-parameter SWAS monitoring installation for a power station, BOQU senior application engineers are standing by with customized quotations, engineering drawings, and complete protocol specifications.