Explore high-temperature, optical, and dual-channel analytical instrumentation manufactured under strict ISO 9001 and CE compliance for global engineering integrators.
Transitioning from basic electrical conductivity (EC) approximations to AI-assisted dynamic multi-ion correlation, direct edge computing, and extreme process endurance.
Traditional analog mV signals suffer from cable capacitance decay and electromagnetic noise in complex industrial pump rooms. Modern China water TDS sensor design integrates the A/D converter, temperature sensor, and signal isolation directly into the probe head, transmitting calibrated Modbus RTU telemetry up to 1,200 meters without external conditioning transmitters.
Standard meters apply a rigid linear factor (e.g., 0.5 to 0.7) to convert EC (μS/cm) to TDS (ppm or mg/L). Next-generation microcontrollers embedded in Chinese sensors run multi-polynomial non-linear regression curves tailored to specific water chemistries, including brackish reverse osmosis brine, cooling tower mineral loads, and pharmaceutical deionized waters.
To eliminate the rapid polarization and biological fouling typical of contacting 2-electrode or 4-electrode platinum cells, Chinese engineering hubs have scaled the industrial production of PEEK-encapsulated toroidal sensors. These measure ionic conductivity via magnetic induction, delivering maintenance-free TDS monitoring in heavy wastewater and hypersaline desalination.
Comprehensive procurement benchmarks reflecting direct Shanghai factory volume pricing across various cell constants (K-factor), probe construction materials, and communication interfaces.
| Model Category | Cell Constant (K) & Measuring Range | Wetted Materials & Protection | Signal Output & Architecture | Sample Unit Price (FOB) | Bulk Tier (100–500 pcs) | Target Industrial Application |
|---|---|---|---|---|---|---|
| Standard Contacting TDS Probe | K=1.0 (0.5 – 2,000 ppm) |
316L Stainless Steel / Delrin, IP68 Waterproof | Direct Analog mV or NTC 10K / PT1000 | $22.00 – $35.00 | $12.50 – $18.00 | Commercial RO Units, Hydroponics, Domestic Water Treatment |
| Digital Smart TDS Sensor (IoT) | K=0.1, 1.0, or 10.0 (0.05 – 20,000 ppm) |
Titanium Alloy / PVDF Body, NPT 3/4" Thread | Isolated RS485 Modbus RTU, 12-24V DC | $65.00 – $95.00 | $38.00 – $52.00 | Municipal SCADA, Cloud IoT Environmental Gateways, Industrial Effluent |
| High-Temperature Steam-Resistant TDS | K=0.01 or 0.1 (0.001 – 200 ppm) |
Polished 316L SS, PEEK Insulator, PG13.5 Thread | High-temp shielded coaxial / S8 connector | $85.00 – $130.00 | $55.00 – $78.00 | Biopharma Fermentation (CIP/SIP 130°C), Pure Steam Condensate, SWAS |
| Industrial 4-Electrode Anti-Polarization | Wide Dynamic K Range (1.0 – 50,000 ppm) |
Platinum Pins / PVDF or CPVC, Double O-Ring | 4–20mA Loop Powered or RS485 Native | $110.00 – $160.00 | $75.00 – $98.00 | Cooling Tower Blowdown, Textile Dyeing Wastewater, High-Saline Brine |
| Toroidal Electrodeless (Inductive) TDS/EC | Heavy Load Induction (100 – 1,000,000 ppm) |
Full Molded PEEK or PFA, Completely Sealed | Digital RS485 Modbus RTU + Dual Relay Alarms | $280.00 – $420.00 | $185.00 – $240.00 | Chemical Pickling Baths, Scrubber Acid/Alkali Monitoring, Mining Slurries |
* Note: Prices are indicative factory FOB Shanghai quotations based on annual framework volume tiering. Final commercial offers vary based on customized cable lengths (standard 5m/10m), intrinsic safety Ex certifications (ATEX/IECEx), and private-label firmware branding.
Engineered hardware and analytical controller topologies solving complex operational requirements across large-scale commercial deployments.
Accurate TDS measurement before and after reverse osmosis membranes is vital to calculate rejection rates (>99.2%) and detect salt passage or membrane compaction. BOQU titanium K=0.1 digital sensors resist seawater corrosion while delivering real-time data to high-pressure VFD pump controllers, preventing catastrophic scale formation.
Steam and Water Analysis Systems mandate trace-level mineral control. Boiler feedwater with high dissolved solids causes rapid turbine blade erosion and scale-induced heat-transfer degradation. Low-cell-constant (K=0.01) electropolished sensors integrated into sample conditioning panels monitor cation and specific TDS with 0.001 ppm sensitivity.
Hydroponic crop growth rates rely strictly on balancing EC/TDS alongside pH. If nutrient TDS exceeds plant tolerance, osmotic shock burns root structures; if it drops below threshold, metabolic growth stalls. Multichannel DCA130 analyzers automate proportional peristaltic dosing pumps based on real-time TDS feedback.
Operational integrity supported by owned high-temperature sensor test laboratories, automated SMT lines, and international regulatory certifications.
Every sensor lot undergoes automated 48-hour continuous thermal aging, signal drift verification, and multi-point conductivity standard calibration traceable to NIST reference buffers prior to dispatch.
Complete adherence to CE conformity, RoHS hazardous substances restrictions, SGS third-party facility audits, and FDA-grade food/pharma contact compliance for all wetted silicone and PEEK components.
Multilingual field application support (English, Russian, Spanish), rapid prototyping for custom insertion lengths (NPT, BSP, Flanged), custom baud rates, and localized distributor stock buffering across 100+ countries.
Official municipal recognition for manufacturing leadership, operating two dedicated facilities totaling 4,632 m² with an annual output capacity exceeding 100,000 analytical instruments and probes.
Pioneering autonomous sensing nodes, solid-state ion discrimination, and ultra-low-power cellular connectivity for environmental telemetry.
Moving beyond bulk TDS estimation, our Shanghai R&D center is combining electrochemical impedance spectroscopy (EIS) with narrow-band UV-Vis absorption. This enables real-time deconvolution of dissolved ions, distinguishing between sodium chloride, hardness salts (calcium/magnesium), and organic carbon loads directly at the probe tip.
Eliminating edge gateways entirely, next-gen TDS nodes incorporate ultra-low-power cellular (NB-IoT/LTE-M) and direct low-earth-orbit satellite transceivers into the sensor cap. Powered by micro-energy harvesting, these sensors provide remote water shed and river network surveillance for up to 5 years completely off-grid.
Overcoming bio-layer scaling without manual servicing, our microfluidic testbed introduces micro-acoustic pulse cleaning coupled with on-board micro-reservoir buffer validation. Sensors autonomously correct span drift and electrode degradation, reducing field maintenance interventions by over 80%.
Technical clarity addressing cell constant selection, calibration protocols, maintenance, and factory OEM capabilities for global B2B procurement officers.
Total Dissolved Solids (TDS) refers to the cumulative mass of inorganic mineral salts and organic matter dissolved in water, expressed in milligrams per liter (mg/L) or parts per million (ppm). Sensors do not count dissolved particles directly; instead, they measure the flow of electrical current through dissolved ions (EC in μS/cm or mS/cm). The conversion is calculated using the formula: TDS (ppm) = Conductivity (μS/cm) × Conversion Factor.
Because different mineral species conduct electricity with varying mobilities, standard factors range between 0.5 (common for pure NaCl solutions and RO systems) and 0.7 (typical for agricultural runoffs and boiler waters). Our digital sensors allow field engineers to configure this multiplier or select automated non-linear polynomial conversion tables for exact chemical matches.
The cell constant (K = d / A, where d is the distance between plates and A is electrode surface area) dictates the sensor's measurement resolution and operational range:
Ion mobility in an aqueous solution increases with thermal excitation. Water conductivity typically rises by approximately 1.8% to 2.2% per degree Celsius increase, even though the actual mass concentration of dissolved solids has not changed. Without compensation, a process running at 50°C will show a falsely elevated TDS compared to room temperature (25°C).
All BOQU TDS sensors integrate precision PT100, PT1000, or NTC 10K thermistors located adjacent to the electrode tips. Internal firmware automatically normalizes all real-time readings back to the international reference baseline of 25°C using configurable linear or non-linear temperature compensation curves.
As a genuine manufacturer operating two facilities in Shanghai totaling 4,632 m², we maintain extreme manufacturing flexibility. Standard stock probes carry an MOQ of only 2 to 5 units for testing. For private-label OEM (laser-engraved customer logos, custom housing colors, specified cable materials such as PTFE or silicone, and tailored Modbus register maps), our standard MOQ is 50 units.
Standard lead times for catalog configurations are 3 to 7 working days, while custom OEM volume batches are reliably fulfilled within 14 to 21 business days with full batch calibration certificates.
Variable frequency drives (VFDs) and high-power aerator pumps in municipal plants generate severe harmonic common-mode electrical noise. BOQU digital IoT sensors incorporate optical and galvanic isolation barriers up to 2,500 V between the fluid-wetted sensor tip and the RS485 communication line.
Furthermore, internal grounding techniques and hardware filtering reject 50Hz/60Hz grid hum, allowing our sensors to run side-by-side with heavy motor cables inside crowded cable trays without transmission corruption.
Complete multi-parameter analytical instruments engineered to pair seamlessly with our digital TDS, conductivity, and electrochemical sensors.
Speak directly with Shanghai BOQU Instrument technical sales specialists. Review process medium conductivity, required immersion hardware, and volume OEM discounting for your region.