High Temperature (0-130℃) pH Sensor With Built-in Temperature
Designed for severe thermal conditions with integrated Pt100/Pt1000 ATC, polymer gel electrolyte, and steam sterilization resistance.
Explore SpecificationsEngineered under ISO 9001 quality frameworks in Shanghai, calibrated across a 0–14 pH spectrum with 48-hour thermal aging.
Designed for severe thermal conditions with integrated Pt100/Pt1000 ATC, polymer gel electrolyte, and steam sterilization resistance.
Explore Specifications
Precision bioprocess electrode with pressurized reference junction preventing protein poisoning in bioreactors and fermenters.
Explore Specifications
Standardized PG13.5 thread and S8/VP plug compatible with international inline housings, immersion sleeves, and flow assemblies.
Explore Specifications
High zero-potential stability, double ceramic diaphragm barrier, and anti-fouling glass formulation for chemical synthesis plants.
Explore Specifications
Certified award-winning sensor built to endure repeat CIP/SIP cycles, autoclaving up to 135°C, and rapid thermal cycling without drifting.
Explore Specifications
Microprocessor-driven controller featuring dual isolated 4-20mA, RS485 Modbus-RTU, dual SPDT relays, and automatic wash cleaning timers.
Explore Specifications
Embedded ADC electronics with direct Modbus protocol output, eliminating analog signal attenuation over 500m industrial cable runs.
Explore Specifications
Simultaneous real-time monitoring of pH and electrical conductivity in a compact panel cutout for reverse osmosis and agricultural dosing.
Explore SpecificationsHow the global convergence of strict wastewater environmental compliance, precision bioprocessing, and Industry 4.0 digitizes electrochemistry.
Global environmental enforcement across the EU (Industrial Emissions Directive), USA (NPDES Clean Water Act), and Southeast Asia requires plants to eliminate unmonitored effluent excursions. Modern pH controllers serve as automated compliance guardians, operating continuous neutralization tanks with automated reagent metering.
The global process automation market has outgrown analog millivolt transmission lines prone to electromagnetic interference (EMI) from variable frequency drives. Factory installations demand intelligent digital nodes outputting RS485 Modbus-RTU, Ethernet IP, and wireless LoRaWAN directly to supervisory SCADA platforms.
Downtime in continuous biopharmaceutical, chemical, and metal etching plants cost tens of thousands of dollars per hour. Industrial asset managers prioritize electrochemistry lifetime, low-drift solid electrolyte polymers, and quick-disconnect S8/VP6 connectors to dramatically slash Total Cost of Ownership (TCO).
Compare electrochemistry topologies, reference junctions, transmitter architectures, and integration interfaces across industrial operations.
| Functional Parameter | Standard Effluent Analyzer (e.g. pHG-2081Pro) | High-Temperature Fermentation (e.g. pH5806 Series) | Direct IoT Digital Smart Sensor (e.g. IOT-485-pH) | Trace SWAS Power Plant Analyzer |
|---|---|---|---|---|
| Measuring Principle | Potentiometric glass electrode with Ag/AgCl reference | Pressurized polymer gel reference with Ag/AgCl diaphragm | Integrated electrochemistry cell with built-in 24-bit ADC MCU | Flow-through low-conductivity glass cell with liquid junction |
| Operating Range | 0.00 – 14.00 pH; -1999 – +1999 mV (ORP) | 0.00 – 14.00 pH (Steam sterilizable up to 135℃) | 0.00 – 14.00 pH; 0 – 80℃ (ambient liquid) | 2.00 – 12.00 pH (Conductivity < 2 μS/cm) |
| Measurement Accuracy | ±0.01 pH; ±1 mV; ±0.3℃ | ±0.02 pH under dynamic thermal cycles | ±0.02 pH (internal factory slope calibration stored) | ±0.01 pH with pure-water temperature compensation |
| Temperature Compensation | Pt1000 / Pt100 / NTC30K automatic (-10.0 to 130.0℃) | Integrated Pt100/Pt1000 inside glass stem | Digital sensor internal thermistor with polynomial correction | High-precision pure-water non-linear dissociation curve |
| Output Signals | Dual 4-20mA (galvanically isolated), RS485 Modbus, Relays | Raw mV direct / VP6 multi-pole high-temp shielded cable | RS485 Modbus-RTU direct to PLC/RTU without transmitter | 4-20mA isolated + RS485 Modbus + high/low alarms |
| Diaphragm / Junction | Dual porous ceramic or PTFE annular ring | Open hole or pressurized ceramic barrier against sulfide | Porous PTFE diffusion ring with anti-fouling geometry | Ground glass sleeve or capillary free-flowing electrolyte |
| Typical Applications | Municipal WWTP, chemical plating, acid neutralization | Pharma bioreactors, recombinant yeast, antibiotic fermentation | Smart aquaculture, vertical hydroponics, remote telemetry | Boiler feedwater, turbine condensate, demineralizer plants |
How specialized pH controllers resolve real-world chemical kinetics, severe process fouling, and extreme thermal dynamics.
Continuous industrial wastewater equalization tanks present steep, highly non-linear titration curves. A slight overshoot of caustic soda (NaOH) or sulfuric acid (H2SO4) swings process chemistry across the pH spectrum, causing heavy metal discharge violations or catastrophic reagent waste.
Transmitter: pHG-2081Pro Dual 4-20mA Wall-Mounted Controller
Sensor: Heavy-Duty Flat-Glass Submersible pH Electrode with Ultrasonic Self-Cleaning Adapter
Output: Direct RS485 Modbus-RTU connection to Siemens S7-1500 PLC
Recombinant protein folding, antibiotic broths, and amino acid synthesis require tight pH tolerances within ±0.05 pH units. Sterilization-In-Place (SIP) at 130°C and automated Clean-In-Place (CIP) using hot alkaline solutions dissolve standard glass envelopes and deplete standard gel references.
Sensor: pH5806 Steam-Sterilizable Glass Electrode (Shanghai Brand)
Connector: Standard S8 / VP6 connector with autoclave-safe high-temp cabling
Certification: FDA food contact compliance and 3A hygienic compliance
Ultra-pure water in supercritical boilers and steam turbine loops possesses extremely low ionic strength (<0.1 μS/cm). Conventional pH electrodes suffer from excessive streaming potential variations, unstable reference liquid junction potentials, and carbon dioxide absorption contamination.
System: BOQU Integrated SWAS Skid with sample conditioning cooler
Analyzers: pHG-2081Pro paired with Silicate, Sodium, and Hydrazine analyzers
Accuracy: Reliable ±0.02 pH in high-purity water down to 0.055 μS/cm
Disinfection efficacy relies completely on pH. Hypochlorous acid (HOCl) dissociates into weaker OCl⁻ above pH 7.5. Online controllers continuously tune coagulant dosing and chlorination loops.
Disinfection IndexPhotosynthetic phytoplankton bloom cycles trigger daily pH fluctuations. Real-time digital pH/DO nodes prevent toxic un-ionized ammonia (NH3) spikes in Korean and Malaysian RAS fish farms.
Aquaculture ProtectionReal-time dual pH & ORP transmitters drive peristaltic acid and hypochlorite injection. Keeps public facilities in strict compliance with WHO standards preventing swimmer eye/skin irritation.
Automated ChlorinationNutrient uptake lockout occurs when crop root zone pH leaves the narrow 5.8–6.2 window. The DCA130 Dual pH/EC controller adjusts fertilizer dosing precisely, maximizing crop yield.
Nutrient Lockout GuardFrom fragile wet electrochemistry to AI predictive diagnostics and solid-state ion-selective field effect transistors.
Legacy pH transmitters fail silently when glass membranes crack or reference junctions clog. BOQU's intelligent smart nodes continuously pulse high-frequency AC signals across the glass membrane and reference half-cells to measure resistance in real time. Dynamic algorithms forecast remaining sensor lifespan, calibration drift, and glass fouling days before failure.
For applications where glass breakage introduces hazardous contamination risks (such as dairy processing, infant nutrition, and fine parenterals), solid-state ISFET (Ion-Sensitive Field-Effect Transistor) silicon semiconductors and luminescent lifetime optical chemical dyes provide robust glass-free monitoring capable of withstanding heavy mechanical pressure shocks.
Transitioning from local PID loops to enterprise-wide water cloud networks. Digital twin models integrate raw influent wastewater characteristics, weather forecasts, and chemical holding volumes to dynamically adjust reagent dosage targets, saving chemical plants up to 28% in acid/alkali consumption annually while guaranteeing compliance.
Why Tier-1 global process distributors, systems integrators, and engineering houses partner directly with BOQU Shanghai.
Unlike trading resellers, BOQU manufactures sensors, machine glass membranes, populates SMT electronic circuit boards, and writes instrument firmware across two facilities in Pudong New Area (Kangqiao and Lingang) covering 4,632 m².
Every industrial transmitter undergoes 48-hour thermal chamber stress aging, isolation surge testing, and multi-point automated NIST-traceable buffer calibration before packaging, ensuring plug-and-play accuracy upon site commissioning.
We empower regional instrumentation brands with tailored CNC enclosure branding, proprietary Modbus register mapping, customized cable lengths, private labeled firmware, and custom multilingual operator interfaces.
Direct technical answers from BOQU's senior electrochemical applications and export teams.
BOQU is a verified manufacturer founded in 2007. Research, sensor blowing, solid reference formulation, PCB mounting, transmitter assembly, calibration, and packing operate in our two facilities (Kangqiao and Lingang) in Shanghai spanning 4,632 m² with over 200 employees and an annual volume exceeding 100,000 units.
Standard glass electrodes fail above 80°C because internal KCl electrolyte boils or crystallizes, rupturing the glass membrane. BOQU's high-temperature bioprocess series (e.g., pH5806) utilizes specialized alkali-resistant high-impedance glass membranes, pressurized solid polymer electrolyte, and an internal thermal barrier rated for 130℃ steam sterilization.
Our online controllers offer two isolated 4–20 mA analog outputs (loop powered or active), multi-range SPDT relays for high/low alarm or automated cleaning, and RS485 Modbus-RTU. Smart digital IoT sensors (such as IOT-485-pH) incorporate on-probe microprocessors, outputting standard Modbus-RTU straight to PLCs without separate transmitter hardware.
Standard catalog sensors have no strict MOQ for qualification testing. For OEM custom labeling, modified cable leads, or customized enclosure colors, introductory batches can start as low as 10–20 units. Standard lead time for standard products is 3–5 working days; customized OEM bulk deliveries typically dispatch within 14–21 days via express air or sea freight.
According to the Nernst equation, electrode potential slope increases with temperature (~59.16 mV/pH at 25℃ vs ~70.08 mV/pH at 80℃). BOQU controllers utilize embedded Pt100, Pt1000, or NTC30K RTDs within the sensor tip, automatically executing real-time Nernst slope adjustments and solution dissociation corrections.
To recommend the optimum sensor and controller model, please communicate: process chemical composition, expected pH and ORP range, operating and peak cleaning temperatures, pipeline operating pressure, installation mode (immersion, inline flow cell, or retractable housing), and desired supervisory communication protocol.
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Industry-standard PG13.5 mechanics allowing drop-in compatibility with international bypass and tank immersion assemblies.
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