Engineered for high-temperature fermentation, ultrapure water loops, chemical recovery, and multi-parameter industrial water monitoring.
Total Dissolved Solids (TDS) refers to the cumulative inorganic salts (calcium, magnesium, potassium, sodium, bicarbonates, chlorides, and sulfates) and small amounts of organic matter dissolved in water. In industrial continuous monitoring, TDS is quantitatively determined via precise solution Electrical Conductivity (EC).
Standard pocket meters rely on a static 0.5 or 0.65 conversion multiplier, causing severe drift in high-purity or wastewater regimes. Shanghai BOQU's industrial TDS transmitters incorporate customizable non-linear conversion factors ranging from 0.40 to 1.00, calibrated specifically against ionic chemical matrices such as NaCl, 442 Natural Water, or KCl formulations.
Ion mobility increases exponentially at approximately 1.9% to 2.2% per degree Celsius. Without accurate Automatic Temperature Compensation (ATC), TDS data fluctuates erratically with process heat. Our sensors integrate high-stability PT1000 temperature elements directly behind the electrode surface, executing compensation algorithms up to 130°C.
Proper electrode selection prevents polarization and boundary layer saturation. We engineer 2-electrode platinum/titanium cells with cell constants of k=0.01 and 0.1 for ultrapure water (0–20 ppm), k=1.0 for municipal and cooling water (0–2,000 ppm), and 4-electrode/toroidal inductive sensors (k=10.0) for high-salinity brine up to 100,000 ppm TDS.
Operating from two state-of-the-art facilities in Pudong and Lingang, Shanghai BOQU Instrument provides a fully internalized manufacturing chain from glass blowing and platinum sintering to surface mount PCB assembly.
Unlike trading assemblers who outsource critical components, BOQU controls raw glass blowing, proprietary reference gel synthesis, platinum electrode machining, and SMT PCB placement under strict ISO 9001 quality supervision.
Every industrial TDS transmitter and online probe undergoes a continuous 48-hour burn-in cycle in our high-temperature laboratory. We test baseline drift, capacitive leakage, and signal responsiveness before dispatch.
We provide full white-label hardware, custom mechanical housings (316L, Titanium, Hastelloy, PVDF), personalized GUI firmware, and bespoke Modbus register maps to seamlessly integrate with your existing automation ecosystem.
With an annual output surpassing 100,000 instruments, BOQU commands preferential bulk pricing for high-stability ADCs, optically isolated operational amplifiers, and engineering polymers, delivering superior cost-performance.
B2B instrumentation directors, EPC contractors, and system integrators face divergent project requirements. Below is the technical decision matrix used to determine the exact TDS and EC sensor configuration.
| Application Category | Target TDS Range | Optimal Cell Constant (k) | Electrode Material | Critical Output & Protocol |
|---|---|---|---|---|
| Semiconductor & Pharma Ultrapure Water | 0.01 – 20.00 ppm (µg/L) | k = 0.01 or k = 0.1 | Electropolished 316L Stainless Steel | Isolated 4-20mA, Modbus RS485, Sanitary Tri-Clamp |
| Industrial Boiler Feedwater & SWAS | 0.10 – 100.0 ppm | k = 0.1 | Titanium Alloy / High-Temp PEEK | Dual-channel Relay, Modbus RTU, 0.6MPa Pressure rating |
| Commercial RO & Drinking Water Supply | 10 – 2,000 ppm (mg/L) | k = 1.0 | Platinum Plated / Synthetic Carbon | RS485 direct digital, IoT Cloud gateway compatibility |
| Cooling Tower & Heat Exchanger Control | 500 – 5,000 ppm | k = 1.0 or k = 5.0 | Graphite / Corrosion-resistant PPO | Integrated blowdown relay timer, 4-20mA PID output |
| Zero Liquid Discharge (ZLD) & Brine Conc. | 5,000 – 100,000+ ppm | k = 10.0 (Toroidal Inductive) | Polypropylene / PFA encapsulated coil | Non-fouling inductive pickup, immune to heavy scaling |
Deploying analytical instrumentation across North America, the European Union, Southeast Asia, and the Middle East requires rigorous adherence to statutory environmental, electrical, and metrological standards.
Every BOQU TDS instrument complies with European CE standards (EN 61326-1 for EMC immunity in harsh industrial environments; EN 61010-1 for electrical safety). Our wet components feature FDA-registered food-grade polymer declarations, and our production conforms to ISO 9001 (Quality) and ISO 14001 (Environmental Management).
System integrators benefit from standardized RS485 Modbus-RTU registers, optional 4-20mA HART capabilities, and wireless transmission modules (NB-IoT, 4G, LoRaWAN). Our sensors drop directly into Siemens, Schneider, Rockwell, and ABB PLC topologies without proprietary black-box converter constraints.
We eliminate project implementation friction by providing bilingual (English/Chinese) engineering support, complete 3D CAD step files for mechanical panel layouts, Modbus configuration routines, and express shipment of pre-calibrated replacement cells via global hubs.
The continuous water analytics sector is transitioning from reactive local displays to proactive, AI-driven predictive control. Shanghai BOQU is pioneering three distinct architectural breakthroughs.
Modern BOQU smart probes measure electrode double-layer impedance in real time. Machine learning algorithms embedded in the sensor head evaluate surface coating, scaling buildup, and electrode erosion, signaling maintenance warnings before measurements drift outside acceptable tolerances.
By migrating the A/D conversion circuitry directly into the sensor connector head, our IOT-485 series eliminates expensive secondary transmitters. Probes communicate directly with edge industrial gateways or cloud platforms, slashing panel cabinet footprint and capital expenditure by over 40%.
In harsh chemical recovery and zero liquid discharge systems, standard metallic pins corrode or foul rapidly. BOQU's next-generation toroidal electrodeless sensors utilize alternating magnetic fields to measure solution TDS without direct metal-to-liquid contact, ensuring zero maintenance in hostile chemical environments.
Across diverse operating landscapes, BOQU continuous TDS meters and conductometric systems provide the bedrock data required to keep plant processes efficient, compliant, and cost-effective.
Online TDS monitoring across membrane arrays evaluates salt rejection percentages in real time. Sudden spikes in permeate TDS indicate seal breach or membrane pinholes, allowing automated diversion to protect downstream polishing beds.
Dissolved minerals in high-pressure steam boilers form insulating scale on water walls, precipitating catastrophic tube failures. BOQU k=0.1 cells detect sub-ppm mineral breakthrough in condensate polishing loops, safeguarding capital machinery.
In closed-loop vertical farming, precise TDS/EC tracking governs fertilizer dosing valves. Maintaining specific ionic strength ensures root systems absorb macro and micronutrients efficiently without burning crops.
Evaporative loss continuously concentrates dissolved minerals. BOQU TDS controllers automatically actuate blowdown bleed valves and chemical scale-inhibitor dosing pumps, optimizing water reuse cycles and stopping heat-exchanger scaling.
Environmental statutory regulations penalize high total salt discharge into municipal sewers. Installing BOQU continuous TDS monitoring panels at the final outfall weir logs verifiable compliance records for regulatory audit boards.
Food and pharmaceutical facilities use inductive TDS/concentration probes (such as the SJG-2083CS) to monitor acid and alkali washing solutions, enabling dynamic chemical recycling and cutting detergent costs by up to 30%.
Essential engineering and procurement considerations addressed directly by our senior technical staff.
Electrical conductivity (EC) measures the water's ability to conduct an electric charge based on all free ions present, quantified in µS/cm or mS/cm. TDS represents the estimated mass of dissolved solids, expressed in parts per million (ppm) or mg/L. Because an online meter cannot weigh dissolved mass in real time, it converts EC into TDS using a conversion factor (typically TDS = EC × 0.5 to 0.7). BOQU transmitters allow operators to customize this factor precisely to match their process chemistry.
Every sensor is calibrated across multi-point NIST-traceable standard solutions (84 µS/cm, 1413 µS/cm, and 12.88 mS/cm) under temperature-stabilized bath conditions. Instruments ship with a factory inspection report documenting cell constant verification, response slope, and insulation resistance tests.
Yes. Our high-temperature series (such as the pH5806 and specialized conductometric probes) feature reinforced glass formulations and high-temperature polymer bodies rated for steam sterilization (SIP/CIP) up to 130°C and process pressures up to 0.6–1.0 MPa, validated in our high-temperature laboratory.
BOQU industrial transmitters offer standard isolated 4–20 mA analog outputs, dual SPDT high/low alarm relays, and digital RS485 Modbus-RTU interfaces. Our IOT-485 digital probes can output Modbus-RTU directly from the cable head, enabling direct connection to PLCs, RTUs, or IoT telemetry units without an intermediate controller.
Standard catalog meters ship within 3 to 5 business days. Custom OEM configurations—including personalized silkscreen labeling, custom cable lengths (up to 50 meters), pre-configured Modbus registers, or specialized process threads (NPT, PG13.5, Tri-clamp)—typically require 2 to 3 weeks for volume batches.
Explore BOQU's complete water quality instruments engineered for industrial effluent, power plant cycle chemistry, and automated municipal monitoring.
Whether you require standard conductometric probes, custom-branded transmitters, or complete multi-parameter monitoring stations, Shanghai BOQU's engineering team provides detailed schematic reviews and quotation packages within 24 hours.